Improve quality

Uncover anomalies. Eliminate defects.

Improve your products. L2L is the quality monitoring tool that enlists the entire shop floor.

YOUR USUAL QUALITY HEADACHES, FIXED

Find quality issues fast.
Solve them even faster.

Quality suffers when teams lack a clear view of processes and standards. Reduce waste with clear visibility, standardized work, and data.

Scrap and waste
High spare parts inventory costs
Paperwork and reporting
Product quality
No alerts

If quality isn’t monitored in real-time, identifying scrap during production runs is difficult. Inability to immediately see if an issue has occurred with a machine or line can lead to substantial amounts of scrap being produced by the end of the day. monitor, capture, and display scrap and rework in real time – by line, by machine, and by scrap code – to identify where the scrap was lost and what caused it.

Spare parts can be a black box. When your spare parts inventory is disconnected from your maintenance and production systems, it’s impossible to predict what spares are needed and when. AI-powered spare part suggestions save downtime (and frustration).

An average frontline worker spends 30 to 120 minutes every day on paperwork. Track performance metrics and production goals in real time, coming out-of-the-box ready with powerful reports, including: trend charts; checklist reports; Kaizen reports; occurrence charts; time-based reports; scheduling; searchable notification history; setup reports; and cost reporting.

Most factories have that notorious underperforming line. With full visibility into all lines, it’s easy to identify the root cause and fix the problem once and for all. Get a complete view of the entire product process and display an integrated production and maintenance schedule. Identify inefficiencies with the help of AI-powered suggestions that maximize throughput.

Lack of visibility into tasks and actions will stall productivity. Automatically send out dispatches alerting the right person to take action. Visualize and pinpoint the causes of scrap across the plant.

Scrap and waste

If quality isn’t monitored in real-time, identifying scrap during production runs is difficult. Inability to immediately see if an issue has occurred with a machine or line can lead to substantial amounts of scrap being produced by the end of the day. monitor, capture, and display scrap and rework in real time – by line, by machine, and by scrap code – to identify where the scrap was lost and what caused it.
High spare parts inventory costs

Spare parts can be a black box. When your spare parts inventory is disconnected from your maintenance and production systems, it’s impossible to predict what spares are needed and when. AI-powered spare part suggestions save downtime (and frustration).
Paperwork and reporting

An average frontline worker spends 30 to 120 minutes every day on paperwork. Track performance metrics and production goals in real time, coming out-of-the-box ready with powerful reports, including: trend charts; checklist reports; Kaizen reports; occurrence charts; time-based reports; scheduling; searchable notification history; setup reports; and cost reporting.
Product quality

Most factories have that notorious underperforming line. With full visibility into all lines, it’s easy to identify the root cause and fix the problem once and for all. Get a complete view of the entire product process and display an integrated production and maintenance schedule. Identify inefficiencies with the help of AI-powered suggestions that maximize throughput.
No alerts

Lack of visibility into tasks and actions will stall productivity. Automatically send out dispatches alerting the right person to take action. Visualize and pinpoint the causes of scrap across the plant.

IMPROVE YIELD AND REDUCE SCRAP

Quality is built from the ground up

Reducing defects depends on early problem detection and fast, consistent action from your entire team—not just quality inspectors.

quality inspector - quality management software for manufacturing

plant leader - quality management software for manufacturing

executive leader - quality management software for manufacturing

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Quality inspectors

Identify and understand anomalies in real time with in-process inspections, real-time quality monitoring, and root cause analysis.

Digital scrap collection and standardized work instructions prevent defects and reduce waste while simplifying audits and regulatory compliance.

Plant leaders

Eliminate quality defects and hit your targets with L2L. Get real-time visibility into quality issues to quickly identify, prioritize, and resolve problems.

Executive leaders

Our Site Reports give manufacturing leaders multi-plant visibility into key quality metrics to benchmark performance, identify trends, and make informed decisions at scale.

IT leaders

L2L digitizes quality management processes to monitor quality in real time, streamline compliance, and ensure that all systems work together seamlessly without disruptions.

DRIVE ACTION THAT MATTERS

See quality improve within 2 weeks

You’ll see reduced downtime, increased productivity, better quality, and engaged team members.

- 0 %

time spent on physical inventory count

- 0 %

Product defects and recalls

+ 0 %

number of parts/units produced

See it, solve it, go.

Quality flows when teams can find and solve problems without a second thought. L2L delivers the visibility, checks, and standards to reduce defects and improve compliance.

Product tour

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5S and layered process audits

L2L digitizes 5S processes and makes them accessible on the shop floor via mobile-friendly checklists. Layered process audits systematically audit quality at multiple levels, driving standardization and accountability.

Material and issue containment

Make it easy for operators to identify and report problems through Dispatch before they affect your products. Quality checkpoints at every stage of the production process identify anomalies early to contain and solve issues.

Quality checks and alerts

Give everyone the power to identify and solve problems. Digital quality checklists allow the entire frontline to identify any deviances from standards and escalate them immediately for a faster solution.

Rework and scrap management

Reduce waste with our scrap and rework tracking. L2L lets teams capture scrap by machine and categorize waste in real time to proactively identify quality issues.

PCQI compliance

Meet strict compliance standards like Preventive Controls Qualified Individuals (PCQI) while using L2L to streamline the Observation and Corrective Action Reporting (OCAR) process.

Material inspection

L2L elevates material inspection with interactive checklist and SPC features to eliminate material variations and the minor stops they cause on production lines.

Everything our plants could do to improve efficiency, reduce unplanned downtime, drive waste out of the process, and react faster to change are becoming even more critical to keep up with the changing market conditions.

Joe Resko, VP of Operations Joe Resko
VP of Operations

With L2L, ADAC captures and details hundreds of operational activities every day: from lab samples and first part checks to preventative and reactive equipment maintenance, calibrations, and beyond.

Rick Vandekopple, VP of Quality Rick Vandekopple
VP of Quality

Spartech cut scrap by 10% in the first month by empowering workers to identify the causes of scrap and quickly intervene.

Spartech Spartech

Frequently asked questions

Get answers to your most pressing questions about how L2L improves quality, reduces defects, eliminates scrap, and ensures compliance across your operations.

How does L2L help reduce defects and improve quality?

L2L enables clear visibility to quality issues with real-time monitoring, in-process inspections, and root cause analysis. These tools help teams identify and resolve problems quickly to reduce waste and improve product quality.

Can L2L support compliance and audit readiness?

Yes, L2L digitizes records, inspections, and quality checks to streamline regulatory compliance and ensure audit readiness. This reduces errors and simplifies preparation for even the most stringent audits.

Which quality metrics can L2L track?

L2L tracks essential quality metrics like scrap reasons, yield trends, machine performance, and process variability, providing real-time visibility to help you make data-driven decisions.

DRIVE BETTER QUALITY

Ready to eliminate defects and boost quality?

Discover how L2L’s quality management tools provide real-time insights, reduce scrap, and standardize processes to improve your products and streamline compliance.

Book a demo

Uncover anomalies. Eliminate defects.

Find quality issues fast.
Solve them even faster.