How BorgWarner
      improved OEE by 10%

      BorgWarner is one of the world’s largest automotive suppliers and focuses on sustainable mobility solutions.

      With L2L, the BorgWarner team has improved: 

      -> Data collection and analysis process 
      -> Communication and issue resolution
      -> Production floor visibility and optimization

      LET'S TALK!
      BorgWarner_L2L

      BorgWarner x L2L achievements

      + 0 %
      increase in OEE in 6 months
      + 0 %
      improvement in operational availability in some areas
      0 x
      faster data analysis by reducing manual tasks
      Use Case #1

      Streamlining data analysis

      BorgWarner was able to eliminate manual data collection and analysis from multiple sources. Now, L2L captures, standardizes, and consolidates the data in one place. 

       

      BorgWarner

      Before

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      Plant managers spent up to 40 hours manually collecting and analyzing production data from high-end enterprise software and spreadsheets.

      Now

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      Data can now be collected and analyzed in as little as 20 minutes, saving time and allowing BorgWarner to focus on strategic initiatives.

      Use Case #2

      Reducing downtime and improving quality

      BorgWarner uses L2L as its main communication method on the shop floor, ensuring issues are communicated and resolved in a timely manner.

       

      BorgWarner_L2L2

      Before

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      Information was delayed for hours or days, meaning problems were not addressed in real time and were left unresolved.

      Now

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      Communication occurs in real time, and issues can be solved on the line right as they occur to reduce downtime.

      Use Case #3

      Empowering real-time decision making

      Real-time production performance from L2L’s system ensured that BorgWarner could make adjustments, see immediate results, and optimize productivity.

       

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      Before

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      Production teams were frustrated by the lack of visibility into chronic issues that impacted production. This led to an inability to problem-solve in real time.

      Now

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      BorgWarner can see real-time production performance and work order status, helping teams problem-solve more effectively. 

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      L2L offers data at an extremely intuitive level. It’s actionable data. The report structures are so easy to manage that it allows for very easy determinations of cause and effect around failures.

      Will Venet, TPM Implementation Leader.

      The return on investment

      120x faster data analysis

      Data analysis that used to take a week now takes 20 minutes

      OEE ↑

      10% increase in Overall Equipment Effectiveness

      Operational availability ↑

      Operational availability reached 90% in some areas

      First Pass Yield ↑

      First Pass Yield ratios have improved with an increase of product demand while scrap quantity remains minimal
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      Drive continuous improvement in availability, performance, quality, and workforce enablement.

      Quickly identify problems and take action faster with L2L. Empower your teams to achieve daily wins and drive success every day.

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